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Long pulsed laser-ultrasonic detection laser
Tecnar develops, manufactures and markets advanced sensors to optimize industrial processes.
© Courtesy of Oerlikon Mecto (US) Inc
© Courtesy of University of Notingham
© Courtesy of NRC Canada
References & Cases studies
Citation

Thanks to the Accuraspray, we have been able to achieve process Ppks over 1.5— even for very challenging coatings, such as thick, porous TBCs sprayed using new advanced gun concepts. The Accuraspray has also proven invaluable for process parameter development, for establishing tolerance windows, for troubleshooting and, finally, as a go/no go instrument.

The Thermal Spray Team
GKN Aerospace
Sweden
References

Chromalloy
General Electric
GKN Aerospace
Mitsubishi Heavy
Industries
Oerlikon Metco
Pratt & Whitney
Progressive Surface
Rolls-Royce
Siemens
AccuraSpray 4

The accuraspray 4.0
gives you the power to:


Measure temperature during suspension spraying with greater accuracy than ever before.

Keep pace with the trend towards faster processes with an innovative high-speed processor.

Precisely characterize spray plume geometry with a higher-resolution camera.

Monitor all your spray booths-anywhere, any time-with the new, advanced reporting feature and your favorite web browser.


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Quicker spray parameters development Quicker spray parameters development
Extended lifetime of consumables Extended lifetime of consumables
Enhanced coating reproducibility Enhanced coating reproducibility
Better forecast of coating thickness More accurate forecasting of coating thickness
Greater deposit efficiency Less coupons required
Improved deposit efficiency Improved deposit efficiency
Web-based interface Web-based interface
Easy set-up and operation Easy set-up and operation
Online support and training Online support and training
See Rotoweld’s innovation in action

Go for the
universal solution


Our NIST traceable accuraspray 4.0 sensor head can characterize all thermal spray processes, including suspensions.

Plasma
Suspensions (plasma and HVOF)
HVOF/HVAF (gas and liquid fuel)
Electric wire arc
Combustion flame

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Install and set-up yourself



We deliver the unit with detailed documentation for installation and set-up, plus a free remote training session. When it arrives, you’ll be fully capable of installing and using the equipment.

Learn more about the technology behind the Accuraspray 4.0
About the technology

Accuraspray 4.0 technical specifications

  • Measurement ranges

    • Particle temperature range

      1000°C and higher at 3% accuracy

      1832°F and higher at 3% accuracy

    • Particle velocity range

      5 - 1200 m/s at 2% accuracy

      16.3 - 3900 ft/s at 2% accuracy

    • Spray plume intensity & peak height

      2% accuracy

    • Spray plume width & position

      0.1 mm accuracy

      0.004 in. accuracy

  • Measurement volume information

    • CCD camera field of view

      400 mm

      15.7 in.

    • Accuraspray measurement volume

      24 mm x 3.3mm x 25 mm DOF = 2000 mm3

      0.94 po x 0.13 po.x 1 po. DOF = 0.12 po3

    • Substrate temperature pyrometer

      From -18 to 538°C

      From 0 to 1000°F

  • Dimensions and weight

    • Sensor head

      190 mm X 110 mm X 62 mm

      7.5 in. X 4.3 in. X 2.5 in.

    • Controller

      230 mm X 230 mm X 102 mm

      9 in. X 9 in. X 4 in.

  • Plant supplies

    • Power requirements

      120 - 240 VAC, 50-60 Hz 5A

    • Air supply

      1.35 to 2 bar (20-30 psi) of clean dry compressed air

Accuraspray 4.0
brochure Accuraspray 4.0
manual